Magnesium

Magnesium

One metal that may be worth following over the next year or two. A chart of pima mining is attached.

Report compiled by G.E.L. Holton, PhD, B.Appl.Sc.

"Magnesium is the lightweight champion of metals, with aluminium being one and a half times as dense. It is this property of being much lighter than aluminium, coupled with the high strength of its alloys, that is the major interest of the vehicle and aircraft industries. The most widely used casting alloy contains a mixture of aluminium, zinc and manganese with the magnesium, which greatly increases its strength and to improve corrosion resistance. Many important alloys also contain small amounts of magnesium: aluminium alloys for drink cans, and in the desulphurisation of steel.

The problem is that because of the difficulty in extracting the metal from its ores the cost is far higher than aluminium, making it rarely used in domestic items such as kitchenware or power tools. Magnesium alloys are used mainly in casting, and no metal can be machined as easily or as fast as magnesium alloys. Besides aircraft and motor vehicle components, its alloys are used in chain saws, textile machinery, mobile phones, compact disc players and computers.

Magnesium's problem of being expensive and technically complex to produce is being overcome by legislative pressure on car manufacturers to cut emissions and improve fuel economy. The weight of the car can be greatly reduced by replacing heavier metals with magnesium alloys, thereby improving the weight-to-power ratios and reduce fuel consumption.

A study by Saloman Smith Barney has found that there are nine proposed magnesium metal projects in Australia with a combined capacity of 500,000 tonnes per annum, more than the world's present production. The report concluded that because of this limited consumption only one project was therefore economically feasible at the present price of US$1.35/lb on the international markets.

In Queensland the Australian Magnesium Corporation (AMC) venture with the Ford Motor Co. is reducing the cost of production to ensure increased consumption of the alloy. At an estimated cost of $1.1 billion the Stanwell project in Queensland will be the first commercial magnesium metal plant to commercially operate in Australia in 2004. AMC will source magnesite feedstock from the Kunwarara deposit owned by the Queensland Magnesia Project (QMAG). AMC's general manager Richard Hill says the big money is in the processing plant'. Its previous problems with the pilot plant seem to have been overcome.

The only other processing plant to be considered is SAMAG Ltd., 80% owned by Prima Mining and 20% by Resource Finance Corp., which will process 52,500 tonnes per annum at Weeroona, near Port Pirie, South Australia. A feasibility study suggests that the $375 million plant would produce magnesium at US$0.600/lb. The feedstock for SAMAG will come from Leigh Creek with magnesite ores of 42%. SAMAG will use the Dow process, used to extract magnesium from sea water, at its processing plant. The director of SAMAG, Ray Soper, says that 'Our operating costs on balance are competitive with other processes', but we have 'a major capital advantage'.

Project Sponsors
Process tonnes/yr
$M
Status
Completion
Stanwell AMC AMC/Alcan
90,000
1100
Finalising
2003
SAMAG Prima, RFC Dow
52,000
600
Feasibility
2003

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